Had a similar problem with the Cosmo, I flushed and flushed, no leaks so went and had a custom aluminium radiator made (about 3 times the cooling capacity). The thermistat had the wrong rating :evil: I could have spent $30 and 15 minutes fixing it but I thought the worst and is cost about $1k and took over two months to sort. Leason learnt was to try the simple, low cost things first.
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